The Study of mechanical and morphological properties of recycled polyethylene/saw dust from cutting of MDF composites

Document Type : Research Paper

Authors

1 Ph.D. of wood and paper industry, Expert forest, Shafa Rud forest institute, Gilan, Iran

2 MSc, Department of wood and paper science and technology, College of agriculture and natural resources, Science and research branch, Islamic azad university, Tehran, Iran

3 Ph.D OF Wood and Paper Industry, Research and innovation center of ETKA organization, Iran

4 Ph.D student, Department of forestry, College of agriculture and natural resources, Science and research branch, Islamic azad university, Tehran, Iran

Abstract

The aim of this study was to investigate the effect of using recycled polyethylene on the mechanical properties of PE-MDF composite. Saw dust as a filler at 30%and MAPE as coupling agent at two levels of 0 and 2 wt% were mixed in an internal mixer and the samples were prepared by injection molding method.. Mechanical properties such as tensile and flexural (Strength and Modulus) were measured. Morphology of composite was also evaluated by scanning electron microscopy (SEM). Although virgin polyethylene has better mechanical properties than once and twice recycled polyethylene, but with the addition of sawdust as filler consisting of recycled polyethylene composites mechanical properties significantly higher than that virgin polyethylene. The results of mechanical properties showed improvement by the addition of MAPE. The SEM micrographs showed that the use of twice recycled polyethylene and MAPE has led to better interactions between matrix and filler. The melt flow index (MFI) indicated that with increasing number of recycled polyethylene, melt flow index increased. Therefore with attention to the results of mechanical properties can be stated that by increasing the melt flow index had a positive effect on composite construction.

Keywords

Main Subjects


[1] Kord, B., Sheikholeslami. A., Najafi, A.,2016. A Study on Creep Behavior of a Wood Flour-Polypropylene-Nanoclay Hybrid Composite. Iranian journal of wood and paper industries, 7(1): 1-12. (In Persian).
[2] Lee, S. and Wang, S., 2006. Biodegradable polymers/bamboo fiber biocomposite with bio-based coupling agent. Composites: Part A, 37 (4): 80–91.
[3] Siddique, R., Khatib, J. and Kaur, I., 2008. A Use of recycled plastic in concrete: A review. Waste Management, 28(4): 1835–1852.
[4] Rouhani, M., kord, B., 2017. Fire performance, mechanical strength and dimensional stability of wood flour–polyethylene composites under the influence of different fire retardants. Iranian journal of wood and paper industries, 8(1): 145-158. (In Persian).
[5] Kraiem, D., Pimbert, S., Ayadi, A. and Bradai, C., 2013. Effect of low content reed (Phragmite australis) fibers on the mechanical properties of recycled HDPE composites.Composites: Part B, 44 (2): 368–374.
[6] Adhikary, B., Shusheng, P. and Mark, P.,2008. Dimensional stability and mechanical behavior of wood–plastic composites based on recycled and virgin high-density polyethylene (HDPE). Composites: Part B, 39 (5): 807–815.
[7] Torres, N., Robin, J. and Boutevin, B., 2000.Study of thermal and mechanical properties of virgin and recycled poly(ethylene terephthalate) before and after injection molding. European Polymer Journal, 36 (2):2075-2080.
[8] Shojaei, A., Yousefian, H. and Saharkhiz, S., 2007. Performance characterization of composite materials based on recycled high-density polyethylene and ground tire rubber reinforced with short glass fibers for structural applications. Journal of Applied Polymer Science, 104(6):1-8.
[9] Urreaga,M., Matías, C., Orden, U., Munguía, L. and Sánchez, G.,2000. Effects of coupling agents on the oxidation and darkening of cellulosic materials used  as reinforcements of thermoplastic matrices in composites. Polymer Engineering, 40(6): 407-417.
[10] Jayaraman, K. and Bhattacharyya, D., 2004. Mechanical performance of wood fiber-waste plastic composites material. Resources, Resources, Conservation and Recycling, 41(2): 307-319.
[11] Ashori, A. and Nourbakhsh, A., 2009. Characteristics of wood–fiber plastic composites made of recycled materials. Waste Management, 29 (3): 1291–1295. (In Persian)
[12] Nourbakhsh, A., Kokta, V., Ashori, A. and Jahan- Latibari, A.,2008. Effect of a novel coupling agent, polybutadiene isocyanates, on mechanical properties of wood fiber polypropylene composites. Reinforced Plastics and Composites, 27(4): 1679–1687. (In Persian).
[13] Lu, Z., Wu, Q. and Negulescu , F.,2005. Wood–fiber/High-Density-Polyethylene Composites: coupling agent performance. Journal of Applied Polymer Science, 96(8): 93–102.