Iranian Journal of Wood and Paper Industries

Iranian Journal of Wood and Paper Industries

Green Synthesis of Silane-Modified Zinc Oxide Nanoparticles for the Fabrication of Superhydrophobic and Thermally Stable Wood Coatings

Document Type : Research Paper

Authors
1 Department of Marine Chemistry, Faculty of Marine and Environmental Sciences, University of Mazandaran
2 Department of Marine Chemistry, Faculty of Marine and Environmental Sciences, University of Mazandaran, Babolsar, Iran
10.22034/ijwp.2026.2082600.1757
Abstract
Problem Definition and Objectives: Wood, as a renewable bio-based material, is widely used in construction, marine, and furniture industries due to its favorable mechanical strength, ease of processing, thermal insulation properties, and environmental compatibility. However, the hydrophilic nature and porous structure of wood significantly reduce its durability when exposed to moisture, biological degradation, and other environmental factors. Water penetration into the wood structure can lead to deterioration of mechanical properties, dimensional instability, and ultimately a reduction in service life. Moreover, repeated wet–dry cycles may generate internal stresses that accelerate surface degradation. Therefore, the development of environmentally friendly and sustainable protective coatings to enhance wood durability is of considerable importance. In this study, the main objective was the green synthesis of zinc oxide (ZnO) nanoparticles using orange peel extract and their application in wood surface modification, combined with silane functionalization, to fabricate a superhydrophobic coating with improved thermal stability.
Materials and Methods: Zinc oxide nanoparticles were prepared by a green synthesis method using orange peel extract as a reducing and stabilizing agent. The wood coating process was carried out in two steps: first, ZnO nanoparticles were deposited on the wood surface, and then the samples were functionalized with a silane solution to strengthen the bonding between the coating and the wood substrate. To investigate the chemical structure and confirm nanoparticle formation, Fourier transform infrared spectroscopy (FTIR) and X-ray diffraction (XRD) analyses were performed. The microstructure and nanoparticle distribution on the wood surface were evaluated using field emission scanning electron microscopy (FESEM). Thermal stability of the samples was examined by thermogravimetric analysis (TGA/DTG), and surface hydrophobicity was assessed by water contact angle measurement.
Results: FTIR and XRD results confirmed the successful formation of ZnO nanoparticles and the presence of silane functional groups on the wood surface. FESEM images showed a uniform distribution of nanoparticles on the wood surface. TGA/DTG analysis demonstrated that treated samples exhibited higher thermal stability compared to untreated wood. Furthermore, contact angle measurements indicated a significant increase in hydrophobicity of the modified samples, suggesting the formation of a low surface energy and nano-rough surface.
Conclusion: Surface modification of wood using green-synthesized ZnO nanoparticles and silane functionalization resulted in a significant improvement in the protective properties of wood. This process led to enhanced hydrophobicity and improved thermal stability, and the performance of the formed coating was effectively improved. The proposed method can be considered an environmentally friendly and efficient approach for increasing wood durability in various industrial applications.
Keywords
Subjects

[1] Sandberg, D., Kutnar, A. and Mantanis, G. 2017. Wood modification technologies – a review. iForest, 10(6), pp.895–908.
[2] Gao, X., Wang, M. and He, Z., 2023. Superhydrophobic wood surfaces: Recent developments and future perspectives. Coatings, 13(5), 877.
[3] Bansal, R., Barshilia, H.C. and Pandey, K.K. 2024. Nanotechnology in wood science: Innovations and applications. International Journal of Biological Macromolecules, 262(Part 2), 130025.
[4] Wei, X. and Niu, X. 2023. Recent advances in superhydrophobic surfaces and applications on wood. Polymers, 15(7), 1682.
[5] Bi, W., Li, H., Hui, D., Gaff, M., Lorenzo, R., Corbi, I., Corbi, O. and Ashraf, M., 2021. Effects of chemical modification and nanotechnology on wood properties. Nanotechnology Reviews, 10(1), pp.978–1008.
[6] He, Y., Li, Y., Li, Q., Xiao, W. and Xie, G. 2025. Research progress of nanotechnology on efficient and green technologies for wood preservation: A review. Journal of Renewable Materials, 13(4), pp.699–718.
[7] Feng, B., Zhang, S., Wang, D., Li, Y., Zheng, P., Gao, L., Huo, D., Cheng, L., and Wei, Sh. 2022. Study on antibacterial wood coatings with soybean protein isolate nano-silver hydrosol. Progress in Organic Coatings, 165, 106766.
[8] Porwal, P., Taghiyari, H.R. and Husen, A., 2022. Use of nanomaterials in the forest industry. In: Husen, A. and Siddiqi, K.S., eds. Advances in Smart Nanomaterials and Their Applications. Elsevier, pp.469–487.
[9] Wang, X., Summers, C.J. and Wang, Z.L. 2004. Large-scale hexagonal-patterned growth of aligned zinc oxide nanorods for nano-optoelectronics and nanosensor arrays. Nano Letters, 4(3), pp.423–426.
[10] Sun, Q., Lu, Y., Zhang, H., Yang, D., Wang, Y. and Xu, J. 2012. Improved UV resistance in wood through the hydrothermal growth of highly ordered ZnO nanorod arrays. Journal of Materials Science, 47, pp.4457–4462.
[11] Wang, C., Piao, C. and Lucas, C. 2011. Synthesis and characterization of superhydrophobic wood surfaces. Journal of Applied Polymer Science, 119(3), pp.1667–1672.
[12] Sun, Q., Lu, Y., Yang, D., Li, J. and Liu, Y. 2014. Preliminary observations of hydrothermal growth of nanomaterials on wood surfaces. Wood Science and Technology, 48, pp.51–58.
[13] Dey, S., Mohanty, D.L., Divya, N., Bakshi, V., Mohanty, A., Rath, D., Das, S., Mondal, A., Roy, S. and Sabui, R. 2025. A critical review on zinc oxide nanoparticles: Synthesis, properties and biomedical applications. Intelligent Pharmacy, 3(1), pp.53–70.
[14] Aigbe, U.O. and Osibote, O.A. 2024. Green synthesis of metal oxide nanoparticles, and their various applications. Journal of Hazardous Materials Advances, 13, 100401.
[15] Al-darwesh, M.Y., Ibrahim, S.S. and Mohammed, A.A. 2024. A review on plant extract mediated green synthesis of zinc oxide nanoparticles and their biomedical applications. Results in Chemistry, 7, 101368.
[16] Mutukwa, D., Taziwa, R.T., and Khotseng, L. 2024. A review of plant-mediated ZnO nanoparticles for photodegradation and antibacterial applications. Nanomaterials, 14(14), 1182.
[17] Radulescu, D.-M., Surdu, V.-A., Ficai, A., Ficai, D., Grumezescu, A.-M. and Andronescu, E. 2023. Green synthesis of metal and metal oxide nanoparticles: A review of the principles and biomedical applications. International Journal of Molecular Sciences, 24(20), 15397.
[18] Singh, J., Dutta, T., Kim, K.H., Rawat, M., Samddar, P., Kumar, P. 2018. ‘Green’ synthesis of metals and their oxide nanoparticles: Applications for environmental remediation. Journal of Nanobiotechnology, 16(1), 84.
[19] Joel, C. and Badhusha, M.S. 2016. Green synthesis of ZnO nanoparticles using Phyllanthus embilica stem extract and their antibacterial activity. Der Pharmacia Lettre, 8(11), pp.6–11.
[20] Reeks, J.M., Ali, I., Moss, W.J., Davis, E., McGillivray, S.M. and Strzhemechny, Y.M. 2021. Microscale ZnO with controllable crystal morphology as a platform to study antibacterial action on Staphylococcus aureus. Biointerphases, 16(3), 031003.
[21] Chen, S.C. and Wei, D.H. 2022. Controlling surface wettability and plasmonic resonance of Au/ZnO heterostructured films. Journal of Composites Science, 6(11), 328.
[22] Nguyen-Tri, P., Tran, H.N., Plamondon, C.O., Tuduri, L., Vo, D.V.N., Nanda, S., Mishra, A., Chao, H.P., and Bajpai, A.K. 2019. Recent progress in the preparation, properties and applications of superhydrophobic nano-based coatings and surfaces: A review. Progress in Organic Coatings, 132, pp.235–256.
[23] Bao, W., Deng, Z., Zhang, S., Ji, Z. and Zhang, H. 2019. Next-generation composite coating system: Nanocoating. Frontiers in Materials, 6, 72.
[24] Donath, S., Militz, H. and Mai, C. 2004. Wood modification with alkoxysilanes. Wood Science and Technology, 38(7), pp.555–566.
[25] Liu, H., Zhou, T., Sun, X. and Zong, G. 2023. Organosilane-modified wood materials: A review of research and applications. BioResources, 18(3), pp.6561–6582.
[26] Shateri-Khalilabad, M. and Yazdanshenas, M.E. 2013. One-pot sonochemical synthesis of superhydrophobic organic-inorganic hybrid coatings on cotton cellulose. Cellulose, 20(6), pp.3039–3051.
[27] ASTM International, 2020. ASTM D143-Standard test methods for small clear specimens of timber. ASTM International, West Conshohocken, PA, USA.
[28] International organization for standardization (ISO), 2014. ISO 13061: Physical and mechanical properties of wood — Test Methods. ISO, Geneva, Switzerland.
[29] Thi, T.U., Nguyen, T.T., Thi, Y.D., Thi, K.H., Phan, B.T. and Pham, K.N. 2020. Green synthesis of ZnO nanoparticles using orange fruit peel extract for antibacterial activities. RSC Advances, 10(40), pp.23899–23907.
[30] Fan, Sh., Jiang, S., Wang, Z., Liang, P., Fan, W., Zhou, K., and Xu, G. 2022. Fabrication of durable superhydrophobic surface for versatile oil/water separation based on HDTMS modified PPy/ZnO. Nanomaterials, 12(14), 2510.
[31] Arefi, M.R. and Rezaei-Zarchi, S. 2012. Synthesis of zinc oxide nanoparticles and their effect on the compressive strength and setting time of self-compacted concrete paste as cementitious composites. International Journal of Molecular Sciences, 13(4), pp.4340–4350.
[32] Yıldırım, Ö.A. and Durucan, C. 2010. Synthesis of zinc oxide nanoparticles elaborated by microemulsion method. Journal of Alloys and Compounds, 506(2), pp.944–949.
[33] Timar, M.C., Varodi, A. and Hacibektasoglu, M. 2016. Color and FTIR analysis of chemical changes in beech wood (Fagus sylvatica L.) after light steaming and heat treatment in two different environments. BioResources, 11(4), pp.8325–8343.
[34] Fu, Y., Yu, H., Sun, Q., Li, G. and Liu, Y. 2012. Testing of the superhydrophobicity of a zinc oxide nanorod array coating on wood surface prepared by hydrothermal treatment. Holzforschung, 66(6), pp.739–744.
 
[35] Jnido, G., Ohms, G. and Viöl, W., 2021. Deposition of zinc oxide coatings on wood surfaces using the solution precursor plasma spraying process. Coatings, 11(2), 183.
[36] Cui, W., Zhang, N., Xu, M. and Cai, L. 2017. Combined effects of ZnO particle deposition and heat treatment on dimensional stability and mechanical properties of poplar wood. Scientific Reports, 7(1), 9961.
[37] Wang, X., Chai, Y. and Liu, J. 2013. Formation of highly hydrophobic wood surfaces using silica nanoparticles modified with long-chain alkylsilane. Holzforschung, 67(6), pp.667–672.
[38] Miedzianowska, J., Masłowski, M., Rybiński, P. and Strzelec, K. 2020. Properties of chemically modified (selected silanes) lignocellulosic filler and its application in natural rubber biocomposites. Materials, 13, p.4163.
[39] Ye, X., Wang, H., Zheng, K., Wu, Z., Zhou, H., Tian, K., Su, Zh., and Tian, X. 2016. The interface designing and reinforced features of wood fiber/polypropylene composites: Wood fiber adopting nano‑zinc‑oxide‑coating via ion assembly. Composites Science and Technology, 124, pp.1–9.
[40] Mastouri, A., Efhamisisi, D., Tarmian, A., Esposito Corcione, C. and Gholinejad Pirbazari, A. 2025. Silanes for conservation of archaeological woods using modeled birch wood: antifungal, physical-chemical and TGA studies. Scientific Reports, 15, 28815.
[41] Zhan, W., Li, K., Liang, Z., Bu, Y., Sun, Z., Jiang, C., Zhang, J., and Ren, Sh. 2024. Thermal conversion studies of lignin pyrolysis and the catalytic effect of Fe: A reactive molecular dynamics study. Journal of Energy Institute, 117, 101795.
[42] Castaldo, A., Gambale, E. and Vitiello, G. 2021. Zinc silicate thin film composites obtained by a sputtering-based approach: structural, dielectric and photovoltaic properties. Journal of Energy Power Technology, 3(2), 2.
[43] Prakash, S., Xi, E. and Patel, A.J. 2016. Spontaneous recovery of superhydrophobicity on nanotextured surfaces. Proceedings of the National Academy of Sciences USA, 113, pp.5508–551.