Iranian Journal of Wood and Paper Industries

Iranian Journal of Wood and Paper Industries

Efficiency of Alkaline Dissolution in Bio-based Hydrogel Fabrication: Critical Role of the Coagulation Step

Document Type : Research Paper

Authors
Wood and Paper Science Department, Faculty of Natural Resources, Sari Agricultural Sciences and Natural Resource University Sari, Iran
10.22034/ijwp.2026.2079580.1745
Abstract
Abstract
Problem Definition and Purposes: Biobased hydrogels have attracted considerable attention in medical, agricultural, pharmaceutical, and environmental applications due to their unique properties such as biocompatibility, biodegradability, and high water absorption capacity. One of the main challenges in producing cellulose-based hydrogels is the difficulty of dissolving cellulose, arising from its highly crystalline structure and strong intermolecular hydrogen bonding. Alkaline systems such as sodium hydroxide/urea have been introduced as non-derivatizing solvents capable of effectively dissolving cellulose. However, the role of the coagulation step in determining the final properties of cellulose hydrogels has not been thoroughly investigated. The objective of this study was to evaluate the effect of the type of coagulant (water and sulfuric acid) on the structure and physicochemical properties of cellulose hydrogels prepared via alkaline dissolution.
Materials and Methods: High-purity cotton linter fibers were subjected to chemical pretreatments and subsequently dissolved in an aqueous sodium hydroxide/urea system (7:12 weight ratio) at low temperature. Cellulose solutions with different concentrations were prepared and converted into hydrogels by injection into two coagulation media: deionized water and 5 wt% sulfuric acid solution. The resulting hydrogels were characterized using swelling tests, Fourier transform infrared spectroscopy (FT-IR), field-emission scanning electron microscopy (FE-SEM), and nitrogen adsorption analysis based on the multipoint Brunauer–Emmett–Teller (BET) method.
Results: The cotton linter fibers used in this study exhibited an α-cellulose content of 99.23% and a degree of polymerization of 4840, indicating high purity and excellent quality of the raw material. Swelling tests conducted at different cellulose concentrations revealed that a concentration of 3 wt% resulted in the highest swelling ratio for both types of hydrogels; therefore, this concentration was selected as the optimum for further analyses. At this optimal concentration, the swelling ratio of the cellulose hydrogel coagulated in water was approximately 70% lower than that of the hydrogel coagulated in sulfuric acid, highlighting the significant influence of the coagulant on water absorption capacity and hydrogel structure. FT-IR results confirmed a reduction in the intensity of peaks associated with hydroxyl groups and glycosidic bonds, attributed to cellulose dissolution and structural regeneration. FE-SEM images showed that the water-coagulated cellulose hydrogel (CHW) possessed a loose, layered, and non-uniform surface morphology, whereas the sulfuric-acid-coagulated hydrogel (CHA) exhibited a more compact, homogeneous, and integrated structure. BET analysis indicated that both hydrogels belonged to the mesoporous material category. Nevertheless, the CHA sample demonstrated superior structural properties, with a specific surface area of 304.66 m²/g, a total pore volume of 0.250664 cm³/g, and an average pore diameter of 6.30 nm, which were significantly higher than those of the CHW sample.
Conclusion: The coagulation step plays a decisive role in determining the final quality of cellulose hydrogels. The use of sulfuric acid as a coagulating agent significantly enhances porosity, specific surface area, and swelling behavior, rendering the resulting hydrogels more suitable for biomedical and adsorption-related applications. These findings underscore the importance of careful selection of the coagulation agent in the processing and production of biobased materials.
Keywords
Subjects

[1] Wichterle, O. and Lím, D. (1960) ‘Hydrophilic gels for biological use’, Nature, 185(4706), pp. 117–118. https://doi.org/10.1038/185117a0.
 [2] Chan, A.W., Whitney, R.A. and Neufeld, R.J. (2009) ‘Semisynthesis of a controlled stimuli-responsive alginate hydrogel’, Biomacromolecules, 10(3), pp. 609–616. https://doi.org/10.1021/bm801316z.
[3] Li, X., Xu, S., Pen, Y. and Wang, J. (2008) ‘The swelling behaviors and network parameters of cationic starch-g-acrylic acid/poly(dimethyldiallylammonium chloride) semi-interpenetrating polymer networks hydrogels’, Journal of Applied Polymer Science, 110(3), pp. 1828–1836. https://doi.org/10.1002/app.28581.
[4] Gattás-Asfura, K.M., Weisman, E., Andreopoulos, F.M., Micic, M., Muller, B., Sirpal, S., Pham, S.M. and Leblanc, R.M. (2005) ‘Nitrocinnamate-functionalized gelatin: Synthesis and “smart” hydrogel formation via photo-cross-linking’, Biomacromolecules, 6(3), pp. 1503–1509. https://doi.org/10.1021/bm049238w.
[5] Chang, C., Duan, B., Cai, J. and Zhang, L. (2010) ‘Superabsorbent hydrogels based on cellulose for smart swelling and controllable delivery’, European Polymer Journal, 46(1), pp. 92–100. https://doi.org/10.1016/j.eurpolymj.2009.04.033.
[6] Zhou, J., Chang, C., Zhang, R. and Zhang, L. (2007) ‘Hydrogels prepared from unsubstituted cellulose in NaOH/urea aqueous solution’, Macromolecular Bioscience, 7(6), pp. 804–809. https://doi.org/10.1002/mabi.200700007.
[7] Vrana, N.E., Liu, Y., McGuinness, G.B. and Cahill, P.A. (2008) ‘Characterization of poly(vinyl alcohol)/chitosan hydrogels as vascular tissue engineering scaffolds’, Macromolecular Symposia, 269(1), pp. 106–110. https://doi.org/10.1002/masy.200850913.
[8] Qu, X., Wirsén, A. and Albertsson, A.-C. (2000) ‘Novel pH-sensitive chitosan hydrogels: Swelling behavior and states of water’, Polymer, 41(12), pp. 4589–4598. https://doi.org/10.1016/S0032-3861(99)00685-0.
 
[9] Moura, M.J., Figueiredo, M.M. and Gil, M.H. (2007) ‘Rheological study of genipin cross-linked chitosan hydrogels’, Biomacromolecules, 8(12), pp. 3823–3829. https://doi.org/10.1021/bm700762w.
[10] Yamazaki, S., Takegawa, A., Kaneko, Y., Kadokawa, J.-I., Yamagata, M. and Ishikawa, M. (2009) ‘An acidic cellulose–chitin hybrid gel as novel electrolyte for an electric double layer capacitor’, Electrochemistry Communications, 11(1), pp. 68–70. https://doi.org/10.1016/j.elecom.2008.10.039.
[11] Lue, A. and Zhang, L. (2010) ‘Advances in aqueous cellulose solvents’, in Liebert, T.F., Heinze, T. and Edgar, K.J. (eds.) Cellulose Solvents: For Analysis, Shaping and Chemical Modification. ACS Symposium Series, Vol. 1033. American Chemical Society, pp. 67–89. https://doi.org/10.1021/bk-2010-1033.ch003.
[12] Xiong, B., Zhao, P., Hu, K., Zhang, L. and Cheng, G. (2014) ‘Dissolution of cellulose in aqueous NaOH/urea solution: Role of urea’, Cellulose, 21(3), pp. 1183–1192. https://doi.org/10.1007/s10570-014-0221-7.
[13] Qi, H., Chang, C. and Zhang, L. (2009) ‘Properties and applications of biodegradable transparent and photoluminescent cellulose films prepared via a green process’, Green Chemistry, 11, pp. 177–184. https://doi.org/10.1039/B814721C.
[14] Cai, J. and Zhang, L. (2005) ‘Rapid dissolution of cellulose in LiOH/urea and NaOH/urea aqueous solutions’, Macromolecular Bioscience, 5(6), pp. 539–548. https://doi.org/10.1002/mabi.200400222.
 [15] Allahhdadi, M., Abdolkhani, A. and Hejazi, S. (2021) ‘Preparation and investigation of properties of amine-functionalized lignin-based hydrogel’, Iranian Journal of Wood and Paper Industries, 12(4), pp. 551–560. [In Persian].
[16] Zhang, Y., Kobayashi, K. and Wada, M. (2025) ‘Comparative analysis of the structures and properties of cellulose hydrogels prepared using different solvent systems’, Cellulose, 32(5), pp. 2337–2351. https://doi.org/10.1007/s10570-025-06437-7.
 [17] Cai, J. and Zhang, L. (2006) ‘Unique gelation behavior of cellulose in NaOH/urea aqueous solution’, Biomacromolecules, 7(1), pp. 183–189. https://doi.org/10.1021/bm0505585.
[18] Blachechen, L.S., Fardim, P. and Petri, D.F.S. (2014) ‘Multifunctional cellulose beads and their interaction with Gram positive bacteria’, Biomacromolecules, 15(9), pp. 3440–3448. https://doi.org/10.1021/bm5009876
[19] Azahari, N.A., Zakaria, S., Kaco, H., Gan, S.Y., Chia, C.H., Syed Jaafar, S.N. and Sajab, M.S. (2017) ‘Regenerated kenaf cellulose membrane from NaOH/urea aqueous solution by coagulating with sulphuric acid’, Sains Malaysiana, 46(5), pp. 795–801. https://doi.org/10.17576/jsm-2017-4605-14.
[20] Wang, W., Li, F., Yu, J., Zhou, J. and Wang, H. (2017) ‘Effects of coagulation conditions on structure and properties of cellulose-based fibers from aqueous NaOH solvent’, Carbohydrate Polymers, 164, pp. 118–126. https://doi.org/10.1016/j.carbpol.2017.01.054.
[21] Nasehi, S.A., Zabihzadeh, S.M., Yousefi, H. and
Kermaniyan, H. (2017) ‘Production and evaluation of nanopaper from cotton linter by partial dissolution method’, Wood and Forest Science and Technology, 24(2), pp. 129–142. [In Persian].
[22] Li, R., Zhang, L. and Xu, M. (2012) ‘Novel regenerated cellulose films prepared by coagulating with water: Structure and properties’, Carbohydrate Polymers, 87(1), pp. 95–100. https://doi.org/10.1016/j.carbpol.2011.07.023.
[23] Chang, C., Zhang, L., Zhou, J., Zhang, L. and Kennedy, J.F. (2010) ‘Structure and properties of hydrogels prepared from cellulose in NaOH/urea aqueous solutions’, Carbohydrate Polymers, 82(1), pp. 122–127. https://doi.org/10.1016/j.carbpol.2010.04.033.
[24] Sun, X., Lu, C., Zhang, W., Tian, D. and Zhang, X. (2013) ‘Acetone-soluble cellulose acetate extracted from waste blended fabrics via ionic liquid catalyzed acetylation’, Carbohydrate Polymers, 98(1), pp. 405–411. https://doi.org/10.1016/j.carbpol.2013.05.089.
[25] Cai, J., Wang, L. and Zhang, L. (2007) ‘Influence of coagulation temperature on pore size and properties of cellulose membranes prepared from NaOH–urea aqueous solution’, Cellulose, 14(3), pp. 205–215. https://doi.org/10.1007/s10570-007-9106-3.
[26] Mahmoud, A.A., Osman, O., Eid, K., Al Ashkar, E., Okasha, A., Atta, D., Eid, M., Abdel Aziz, Z. and Fakhry, A. (2014) ‘FTIR spectroscopy of natural bio-polymers blends’, Middle East Journal of Applied Sciences, 4(4), pp. 816–824.
[27] Liu, S., Zeng, J., Tao, D. and Zhang, L. (2010) ‘Microfiltration performance of regenerated cellulose membrane prepared at low temperature for wastewater treatment’, Cellulose, 17(6), pp. 1159–1169. https://doi.org/10.1007/s10570-010-9450-6.
 [28] Thommes, M., Kaneko, K., Neimark, A.V., Olivier, J.P., Rodriguez-Reinoso, F., Rouquerol, J. and Sing, K.S.W. (2015) ‘Physisorption of gases, with special reference to the evaluation of surface area and pore size distribution (IUPAC Technical Report)’, Pure and Applied Chemistry, 87(9–10), pp. 1051–1069. https://doi.org/10.1515/pac-2014-1117.
[29] Hu, Z., Guo, H., Srinivasan, M.P. and Ni, Y. (2003) ‘A simple method for developing mesoporosity in activated carbon’, Separation and Purification Technology, 31(1), pp. 47–52. https://doi.org/10.1016/S1383-5866(02)00148-X.
[30] Qin, C., Li, S., Jiang, G., Cao, J., Guo, Y., Li, J., Zhang, B. and Han, S. (2017) ‘Preparation of flower-like ZnO nanoparticles in a cellulose hydrogel microreactor’, BioResources, 12(2), pp. 3182–3191. https://doi.org/10.15376/BIORES.12.2.3182-3191.