Iranian Journal of Wood and Paper Industries

Iranian Journal of Wood and Paper Industries

Preparation of hydrophobic paper by layer-by-layer assembly method of biopolymers and precipitated calcium carbonate modified with stearic acid

Document Type : Research Paper

Authors
1 gorgan agricultural sciences and natural resources
2 Gorgan University of Agricultural Science and Natural Resources
3 Department of Paper Science and Engineering, Faculty of Wood and Paper Engineering, Gorgan University of Agricultural Sciences and Natural Resources, Gorgan, Iran.
4 Associated Professor, Wood and Cellulose Product Department, Sari Agricultural and Natural Resources University,
10.22034/ijwp.2024.2033522.1675
Abstract
Problem definition and objectives: Paper, as a renewable, biodegradable, and recyclable material, is considered the most suitable option for green packaging. Compared to plastic, paper-based packaging loses its mechanical strength when exposed to water during storage and transportation due to the inherent hydrophilicity of cellulose fibers. Consequently, developing water-resistant paper packaging using biodegradable and environmentally friendly materials is highly desirable. In this research, the effect of using the layer-by-layer self-assembly method with biopolymers and precipitated calcium carbonate modified with stearic acid on the properties of paper was investigated.
Methodology: The raw material used to make handsheet paper was 350 ml CSF (LF) bleached softwood Kraft pulp. To improve strength properties, the fibers were treated with carboxymethylcellulose (CMC), and a suspension of untreated (70%) and CMC-treated (30%) cellulose fibers was used to create handsheet (MLF) with a grammage of 60 g/m2. Precipitated calcium carbonate (PCC) modified with stearic acid (MPCC) was combined with carboxymethyl cellulose (CMC) as a rheological controlling agent and deposited on the surface of the handsheet paper using chitosan and the layer-by-layer method (LBL). Fourier-transform infrared spectroscopy (FTIR) was used to confirm the modification of PCC with stearic acid. Additionally, to evaluate the surface charge of the MLF fiber suspension, chitosan solution, and CMC+MPCC composite, the zeta potential was measured. To examine the effect of paper surface modification on characteristics, thickness, grammage, tensile strength index, water contact angle, water absorbency time, and water absorption (Cobb), it has been evaluated.
Results: The results of the FTIR spectrum have confirmed the surface treatment of PCC with stearic acid due to the presence of certain groups (COOH, CH₂, and CH₃) in the MPCC spectrum, which is characteristic of stearic acid. The investigations showed that the MLF suspension, due to the presence of hydroxyl groups in the cellulose structure, had a negative charge, and its zeta potential was measured as -103.2 mV. The chitosan solution, due to the presence of amine groups in the molecular chain, exhibited a positive surface charge of +13.2 mV. Additionally, the CMC+MPCC composite had a zeta potential of -6.5 mV, which is attributed to the presence of COO- groups on the surface of CMC particles. Paper modified with LBL method showed increased thickness and grammage as the number of layers increased. The tensile index of modified paper has improved at lower stearic acid percentages compared to blank paper, but decreased with higher percentages of stearic acid. When MPCC multilayer modified paper samples with different stearic acid percentages were treated, the water contact angle and water absorption time increased while water absorption decreased. The maximum water contact angle in the papers treated with PCC modified with 12% stearic acid was measured at 136.17°, indicating a significant enhancement in their hydrophobic properties.
Conclusion: The results of this study demonstrated that the LBL method has a significant impact on enhancing the barrier properties and hydrophobicity of paper. LBL is a simple, cost-effective, and environmentally friendly technique that can improve paper properties without the need for harmful chemicals. Therefore, this method can serve as an effective approach for the preparation of hydrophobic paper in the packaging industry and other related applications.
Keywords

Subjects


[1] Yang, J., Li, H., Lan, T., Peng, L., Cui, R. and Yang, H., 2017. Preparation, characterization, and properties of fluorine-free superhydrophobic paper based on layer-by-layer assembly. Carbohydrate polymers, 178, pp.228-237.
[2]Yun, T., Tao, Y., Li, Q., Cheng, Y., Lu, J., Lv, Y., Du, J. and Wang, H., 2023. Superhydrophobic modification of cellulosic paper-based materials: Fabrication, properties, and versatile applications. Carbohydrate Polymers, 305, p.120570.
[3] Ogihara, H., Xie, J., Okagaki, J. and Saji, T., 2012. Simple method for preparing superhydrophobic paper: spray-deposited hydrophobic silica nanoparticle coatings exhibit high water-repellency and transparency. Langmuir, 28(10), pp.4605-4608.
[4] Arcudi, F., Cavallaro, G., Lazzara, G., Massaro, M., Milioto, S., Noto, R. and Riela, S., 2014. Selective functionalization of halloysite cavity by click reaction: structured filler for enhancing mechanical properties of bionanocomposite films. The Journal of Physical Chemistry C, 118(27), pp.15095-15101.
[5] Gaudreault, R., Di Cesare, N., van de Ven, T.G. and Weitz, D.A., 2015. Structure and strength of flocs of precipitated calcium carbonate induced by various polymers used in papermaking. Industrial & Engineering Chemistry Research, 54(24), pp.6234-6246.
[6] Ghosh, I., Sharma, C. and Tandon, R., 2020. Structural evaluation of chitosan-modified precipitated calcium carbonate composite fillers for papermaking applications. SN Applied Sciences, 2(9), p.1577.
[7] Basile, M.L., Triunfo, C., Gartner, S., Fermani, S., Laurenzi, D., Maoloni, G., Mazzon, M., Marzadori, C., Adamiano, A., Iafisco, M. and Montroni, D., 2024. Stearate-Coated Biogenic Calcium Carbonate from Waste Seashells: A Sustainable Plastic Filler. ACS omega, 9(10), pp.11232-11242.
[8] Çiçekler, M., Sözbir, T. and Tutuş, A., 2023. Improving the Optical Properties and Filler Content of White Top Testliners by Using a Size Press. ACS omega, 8(23), pp.21000-21007.
[9] Cao, Z., Daly, M., Clémence, L., Geever, L.M., Major, I., Higginbotham, C.L. and Devine, D.M., 2016. Chemical surface modification of calcium carbonate particles with stearic acid using different treating methods. Applied Surface Science, 378, pp.320-329.
[10] Mihajlović, S.R., Vučinić, D.R., Sekulić, Ž.T., Milićević, S.Z. and Kolonja, B.M., 2013. Mechanism of stearic acid adsorption to calcite. Powder technology, 245, pp.208-216.
[11] Wang, C., Sheng, Y., Zhao, X., Pan, Y. and Wang, Z., 2006. Synthesis of hydrophobic CaCO3 nanoparticles. Materials Letters, 60(6), pp.854-857.
[12] Hu, Z., Zen, X., Gong, J. and Deng, Y., 2009. Water resistance improvement of paper by superhydrophobic modification with microsized CaCO3 and fatty acid coating. Colloids and Surfaces A: Physicochemical and Engineering Aspects, 351(1-3), pp.65-70.
[13] Wang, Z., Yi, M., Zhang, Z., Guo, M., Lu, P., Chen, Z. and Wang, S., 2017. Fabrication of highly water-repelling paper by surface coating with stearic acid modified calcium carbonate particles and reactive biopolymers. Journal of Bioresources and Bioproducts, 2(2), pp.89-92.
[14] Costa, V.L.D. and Simões, R.M.S., 2022. Hydrophobicity improvement of cellulose nanofibrils films by stearic acid and modified precipitated calcium carbonate coating. Journal of Materials Science, 57(24), pp.11443-11459.
[15] Zhang, T.D., Deng, X., Wang, Y.F., Wang, X.T., Zhang, X., Chen, L.L., Cao, X., Zhang, Y.Z., Zhang, C.Y., Zheng, X. and Yin, D.C., 2020. Layer-by-layer coating of polyvinylamine and dopamine-modified hyaluronic acid inhibits the growth of bacteria and tumor cell lines on the surface of materials. Applied Surface Science, 530, p.147197.
[16] Wågberg, L., Forsberg, S., Johansson, A. and Juntti, P., 2002. Engineering of fibre surface properties by application of the polyelectrolyte multilayer concept. Part I: Modification of paper strength. Journal of Pulp and Paper Science (JPPS), 28(7), pp.222-228.
[17] Wu, T. and Farnood, R., 2014. Cellulose fibre networks reinforced with carboxymethyl cellulose/chitosan complex layer-by-layer. Carbohydrate polymers, 114, pp.500-505.
[18] Bhardwaj, A., Sharma, N., Alam, T., Sharma, V., Sahu, J.K., Hamid, H., Bansal, V. and Alam, M.S., 2023. Development and characterization of chitosan and beeswax–chitosan coated biodegradable corn husk and sugarcane bagasse-based cellulose paper. Waste and Biomass Valorization, 14(5), pp.1625-1636.
[19] Rahman, M.S., Hasan, M.S., Nitai, A.S., Nam, S., Karmakar, A.K., Ahsan, M.S., Shiddiky, M.J. and Ahmed, M.B., 2021. Recent developments of carboxymethyl cellulose. Polymers, 13(8), p.1345.
[20] Laine, J. and Lindström, T., 2000. Studies on topochemical modification of cellulosic fibres: Part 1. Chemical conditions for the attachment of carboxymethyl cellulose onto fibres. Nordic Pulp & Paper Research Journal, 15(5), pp.520-526.
[21] He, Y., Fan, Y., Luo, P. and Yang, Q., 2015. Synthesis of stearic acid modified ground calcium carbonate (SA-GCC) hybrid material and properties of SA-GCC/epoxy composites coating. Russian Journal of Applied Chemistry, 88, pp.962-969.
[22] Vaithanomsat, P., Kongsin, K., Trakunjae, C., Boonyarit, J., Jarerat, A., Sudesh, K. and Chollakup, R., 2021. Biosynthesized Poly (3-Hydroxybutyrate) on coated pineapple leaf fiber papers for biodegradable packaging application. Polymers, 13(11), p.1733.
[23] Hospodarova, V., Singovszka, E. and Stevulova, N., 2018. Characterization of cellulosic fibers by FTIR spectroscopy for their further implementation to building materials. American journal of analytical chemistry, 9(6), pp.303-310.
[24] Munawaroh, F., Muharrami, L.K. and Arifin, Z., 2019. Synthesis and characterization of precipitated CaCO3 from ankerite prepared by bubbling method. KnE Engineering, pp.98-104.
[25] Nguyen, D.M., Vu, T.N., Nguyen, T.M.L., Nguyen, T.D., Thuc, C.N.H., Bui, Q.B., Colin, J. and Perré, P., 2020. Synergistic influences of stearic acid coating and recycled PET microfibers on the enhanced properties of composite materials. Materials, 13(6), p.1461.
[26] Zhu, J., Liu, B., Li, L., Zeng, Z., Zhao, W., Wang, G. and Guan, X., 2016. Simple and green fabrication of a superhydrophobic surface by one-step immersion for continuous oil/water separation. The Journal of Physical Chemistry A, 120(28), pp.5617-5623.
[27] Charde, S.J., Sonawane, S.S., Sonawane, S.H. and Navin, S., 2018. Influence of functionalized calcium carbonate nanofillers on the properties of melt-extruded polycarbonate composites. Chemical Engineering Communications, 205(4), pp.492-505.
[28] Basta, A.H., Khwaldia, K., Aloui, H. and El-Saied, H., 2015. Enhancing the performance of carboxymethyl cellulose by chitosan in producing barrier coated paper sheets. Nordic Pulp & Paper Research Journal, 30(4), pp.617-625.
[29] Mousavipazhouh, H., Azadfallah, M. and Jouybari, I.R., 2018. Encapsulation of precipitated calcium carbonate fillers using carboxymethyl cellulose/polyaluminium chloride: Preparation and its influence on mechanical and optical properties of paper. Maderas. Ciencia y tecnología, 20(4), pp.703-714.
 
[30] Tanpichai, S., Witayakran, S., Wootthikanokkhan, J., Srimarut, Y., Woraprayote, W. and Malila, Y., 2020. Mechanical and antibacterial properties of the chitosan coated cellulose paper for packaging applications: Effects of molecular weight types and concentrations of chitosan. International journal of biological macromolecules, 155, pp.1510-1519.
[31] He, Y., Li, H., Fei, X. and Peng, L., 2021. Carboxymethyl cellulose/cellulose nanocrystals immobilized silver nanoparticles as an effective coating to improve barrier and antibacterial properties of paper for food packaging applications. Carbohydrate polymers, 252, p.117156.
[32] Li, H., He, Y., Yang, J., Wang, X., Lan, T. and Peng, L., 2019. Fabrication of food-safe superhydrophobic cellulose paper with improved moisture and air barrier properties. Carbohydrate polymers, 211, pp.22-30.
 [33] Habibie, S., Hamzah, M., Anggaravidya, M. and Kalembang, E., 2016. The effect of chitosan on physical and mechanical properties of paper. Journal of Chemical Engineering and Materials Science, 7(1), pp.1-10.
[34] Goué, E.L., Ham-Pichavant, F., Grelier, S., Remy, J. and Coma, V., 2022. Functional Chitosan–Calcium Carbonate Coatings for Enhancing Water and Fungal Resistance of Paper Materials. Molecules, 27(24), p.8886.
[35] Amin, U., Khan, M.A., Akram, M.E., Said Al-Tawaha, A.R.M., Laishevtcev, A. and Shariati, M.A., 2019. Characterization of compisote edible films from aloe vera gel, beeswax and chitosan. Slovak Journal of Food Sciences/Potravinarstvo, 13(1).
[36] Li, H., Yang, J., Li, P., Lan, T. and Peng, L., 2017. A facile method for preparation superhydrophobic paper with enhanced physical strength and moisture-proofing property. Carbohydrate polymers, 160, pp.9-17.