Evaluation of wood machining parameters and surface quality in cutting process by water jet without abrasive material

Document Type : Research Paper

Authors

1 استادیار گروه علوم و صنایع چوب و کاغذ دانشگاه تهران

2 M.Sc. Department of wood and paper science and technology, Faculty of natural resources, University of Tehran, Karaj, Iran.

3 Assistant Professor, Department of Wood and Paper Science & Technology, Faculty of Natural Resources, University of Tehran, Karaj, Iran

Abstract

This study aimed at the evaluation of wood machining parameters and surface quality upon using a water jet without abrasive material. Hence, wood species (beech, oak, and poplar), cutting velocity (200, 400 and, 600 m/s), and cutting direction (parallel and perpendicular to the grain) were chosen as variables. After cutting samples with water jet, the samples were scanned from edge and surface using a 1200 dpi scanner. For analyzing the depth of cut and kerf width, Image J software was used. The Surface quality was evaluated using a stylus profilometer, and the surface roughness parameters including Ra and, Rz were measured. The highest and lowest values of depth of cut and kerf width were measured for poplar and beech woods, respectively. According to the results, it can be stated that the cutting direction has a significant effect on the machining parameters so that the maximum depth of cut and the lowest kerf width was observed in the direction parallel to the grain. Also, the results showed that with increasing cutting velocity, the depth of cut increases, and kerf width decreases. The highest and lowest values of surface roughness parameters were observed in poplar (Rz=136/8µ), and beech (Rz=115/62µ) woods, respectively. Based on the results, it can be concluded that high-speed machining in woods with dense texture and parallel to grain can improve the surface quality in water jet cutting.

Keywords


[1] Koch, P., 1964. Wood machining processes. The Ronald Press Company, New York, USA, 530 p.
[2] Bocquet, J.C. and Noel, J., 1987. June. Sensitive skin-pressure and strain sensor with optical fibres. In Structural Mechanics of Optical Systems II. International Society for Optics and Photonics. 748:63-67
[3] Orłowski, K., 2010. The fundamentals of narrrow kerf sawing: the mechanics and quality of cutting, Technical University in Zvolen, Slovakia, 123p.
[4] Bani Mostafa Arab, N., Farivar, B. and fathi, S., 2012. Advanced machining processes. Azadeh publishers, Tehran.428p.
[5] Khan, A. A. and Haque, M. M., 2007. Performance of different abrasive materials during abrasive water jet machining of glass. Journal of materials processing technology, 191(1-3): 404-407.
[6] McGeough, J.A., 1988. Advanced methods of machining. Chapman and Hall. New York, USA, 241P.
[7] Kminiak, R., Barcik, S. and Kvietkova, M., 2011. The influence of material properties of native wood on kerf width at abrasive water jet cutting process. acta facultatis xylologiae zvolen, 53(2): 43-51.
[8] Badgujar, P.P. and Rathi, M.G., 2014. Abrasive Water jet Machining-A State of Art. IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE) e-ISSN, 2278-1684.
[9] Engemann, B.K., 1981. Water jet cutting of fiber reinforced composite-materials. Kunststoffe-german plastics, 71(5): 279-280.
[10] Norwood, J.A. and Johnston, C.E., 1984. New adaptations and applications for water knife cutting. In Proc., 7th Int. Symposium on Jet Cutting Technology (pp. 369-388).
[11] Dixit, A., Dave, V. and Baid, M.R., 2015. Water jet machining: an advance manufacturing process. International Journal of Engineering Research and General Science, 3(2): 288-292.
[12] Barcík, Š., Kvietková, M., Gašparík, M. and Kminiak, R., 2013. Influence of technological parameters on lagging size in cutting process of solid wood by abrasive water jet. Wood Research, 58(4): 627-636.
[13] Gerencsér, K. and Bejó, L., 2007. Investigations into the water jet cutting of solid wood. Wood Research, 52(2):57-64.
[14] Wang, Z., 2012. An investigation on water jet machining for hardwood floors. European Journal of Wood and Wood Products, 70(1-3): 55-59.
[15] Xie, W., Fang, J., Wang, Z. and Huang, L., 2020. Optimization of technological parameters of water jet cutting of red oak and bamboo based on three-dimensional surface topography measurement. BioResources, 15(2): 3270-3277.
[16] Barcík, Š., Kvietková, M. and Aláč, P., 2011. Effect of the chosen parameters on deflection angle between cutting sides during the cutting of agglomerated materials by water jet. Wood Research, 56(4):577-588.
[17] Hutyrová, Z., Ščučka, J., Hloch, S., Hlaváček, P. and Zeleňák, M., 2016. Turning of wood plastic composites by water jet and abrasive water jet. The International Journal of Advanced Manufacturing Technology, 84(5-8): 1615-1623.
[18] Gerencsér, K. and Bejó, L., 2007. Investigations into the water jet cutting of solid wood. Wood Research, 52(2):57-64.
[19] Csanády, E. and Magoss, E., 2013. Mechanics of wood machining. Springer, Berlin, Germany,320p.
[20] Eyma, F., Méausoone, P. J. and Martin, P., 2004. Strains and cutting forces involved in the solid wood rotating cutting process. Journal of materials processing technology, 148(2): 220-225.
[21] Geometrical Product Specifications (GPS)–Surface Texture: Profile Method–Terms, Definitions and Surface Texture Parameters. EN ISO 4287, 1998.
[22] Kminiak, R. and Gaff, M., 2015. Roughness of surface created by transversal sawing of spruce, beech, and oak wood. BioResources, 10(2):2873-2887.