Study on the Possibility of Recycled-Banknote Utilization in the Production of Wood Gypsum Composite-boards

Document Type : Research Paper

Author

Abstract

This study was conducted to investigate the possibility of the utilization of defibrated-residual
currency bills in production of fiber reinforced gypsum boards. Three gypsum contents were
used, including: 1:2.5, 1:2.75 and 1:3 (wood: gypsum), based on dry weight of fibers.
Defibrated residuals were used in three levels namely 20, 30 and 40% based on their dry
weight. Two different types of boards were manufactured: homogeneous and three-layered
boards. Constructive gypsum powder was procured from Jabal-Gach Co. Thickness of all
boards was 16 mm and their density kept constant at 1 g/cm3. Specimens were prepared in
compliance with EN-312 for Physical and mechanical tests. Results showed that mechanical
properties generally decreased with more residual fiber contents. The bending strength was
significantly more in three-layered boards; however, internal bonding showed higher values
in homogeneous boards. Increase in gypsum content up-to resulted in higher mechanical
properties; higher gypsum content resulted in an increase only in the internal bonding values.
Higher residual fiber content resulted in a significant decrease in the water absorption and
thickness swelling. It may therefore be concluded that 2.75 is a suitable mixing proportion of
residual fiber composite-boards. Also, up to 30% of residual fiber can be recommended to be
used instead of wood-particles.

Keywords


[1] Doost Hosseini, K, 2007. Wood composite materials, Manufacturing, Aplications. 2nd ed.
University of Tehran, 708 p.
[2] Habibi, J. 2011. Study on nanosilver treatment on physical and mechanical properties of
MDF panels made from waste of banknote, M.Sc. Thesis, Department of wood science and
technology, Shahid Rajaee Teacher Traning University, 129 pages. (In Persian)
[3] Enayati, A.A. and Hosseinaei, O., 2007.Utilization of Recycled Banknote in
Manufacturing Particleboard, Iranian Journal of Natural Resurces, 60(3):1023-1036. (In
Persian)
[4] Pourjozi Kalesara, M. and Ebrahimi, GH., 2002. Important differences in Some
Properties of Gypsumboard reinforced with two types of natural fibers (Bagasse and Wood),
Polymer science and technology, 15(4):237-243 . (In Persian)
[5] Deng, Y., and Furuno, T. 2002. Study on gypsum bonded particleboard reinforced with
jute fiber, Holzforschuag, 56:440-445
[6] Deng, Y., and Furuno, T. 2001. Properties of gypsum Particleboard reinforced with
polypropylene fiber, Journal wood Sci. 47: 445-450
[7] Deng, Y., Furuno, T. and Uehara, T. 1998. Improvement of the properties of gypsum
particleboard by adding cement, Jurnal wood Sci. 44:98-102
[8] Sadeghifar, H. and Resalati, H., 2007. Research on Recycling and Deinking of Money
Paper, Iranian Journal of Natural Resurces, 59(4):953-961. (In Persian)