Improvement of wet and dry layer strengths of paper from chemi-mechanical pulp using polyamide epichlorohydrin and cellulose nanofibers vs imported long fiber Kraft pulp

Document Type : Research Paper

Authors

1 PhD student, Department of Wood and Paper Sciences, Natural Resources & Marine Sciences, Tarbiat Modares University, Noor, Iran.

2 Wood and Paper Industries, Faculty of Natural Resources, Behbahan Khatam Alanbia University of Technology, Behbahan, Iran.

3 Assistant professor, Department of Cellulose Industries Engineering , Faculty of Natural Resources, Behbahan Khatam Alanbia University of Technology, Behbahan, I.R. of Iran.

4 sari agricultural and natural resources university

Abstract

The wet layer tensile strengths of the paper during production affects the frequency of breaking and its runability in the papermachine. In this study, the possibility of using cellulose nanofibers (NFC) and polyamide epichlorohydrin (PAE) vs imported long fiber  kraft pulp (LF) was investigated to improve the wet  and dry layer strengths of handsheet papers made from chemi-mechanical pulp (CMP). Strength properties of never-dried wet layer of papers with 35% consistency and air-dried papers were evaluated by pulp suspention and addition of 0 and 20% mineral calcium carbonate, NFC (at 2 levels, 2% and 3%), PAE (at 3 levels, 0.5%, 0.7% and 1%) and 20% of LF. Also, the effect of thermal treatments on the wet layer  strength of papers containing 3% NFC and 0.7% PAE at 100 and 130 °C tempratures was evaluated. Results showed that the addition of NFC together with PAE improves the wet and dry  layer strength properties of  papers. In the case of wet layers of  papers with 35% consistency, the addition of 3% NFC together with 1% PAE increased the tensile absorption energy (TEA) to 85%, although this was not as effective as using 20% LF (117%). In the case of air-dried papers, addition of 3% NFC and 1% PAE improved the papers TEA and tensile strength by 35% and 18%, respectively compairing with the addition of 20% LF. As a result of thermal treatments at 100 and 130 °C, the tensile strength of dried papers increased to 22 and 22.5%, respectively compared with the non-thermal treated papers. Overall, due to the positive performance of using NFC and PAE with thermal treatments, the combined use of 3% NFC and 1% PAE in CMP can be replaced by 15% LF to improve wet and dry papers strengths.

Keywords

Main Subjects


  • Hamzeh, Y., Sabbaghi, S., Ashori, A., Abdulkhani, A. and Soltani, F., 2013. Improving wet and dry strength properties of recycled old corrugated carton (OCC) pulp using various polymers. Carbohydrate polymers, 94(1): 577-583.
  • Lindström, T., Wågberg, L. and Larsson, T., 2005. On the nature of joint strength in paper-A review of dry and wet strength resins used in paper manufacturing. In: 13th fundamental research symposium.  Cambridge, UK: The Pulp and Paper Fundamental Research Society,1: 457-562.
  • Mirshokraei, S., 2003. Pulp and paper Technology. Second edition, Aeezh, 501p. (translated to Persian).
  • Salmen, N.L., 1985. Mechanical properties of wood fibers and papers, in Cellulose Chemistry and its Applications, eds Nevell, T.P. and Zeronian, S.H., Ellis Horwood, Chichester, Ch. 20, 505–530.
  • Yang, D., DiFlavio, J.L., Gustafsson, E. and Pelton, R., 2018. Wet-peel: a tool for comparing wet-strength resins. Nordic Pulp and Paper Research Journal, 33(4): 632-646.
  • Belle, J. and Odermatt, J., 2016. Initial wet web strength of paper. Cellulose, 23(4): 2249-2272.
  • Hamzeh, Y., and Rostampour, A., 2008. Principals of papermaking chemistry. University of Tehran press, Tehran. 424p.
  • Lu, C., Grigoriev, V., Nguyen, D. and Rosencrance, S., Kemira Oyj, 2014. Polyamine polyamidoamine epihaloohydrin compositions and processes for preparing and using the same. U.S. Patent 8,742,030.
  • Dunlop-Jones, N., 2014. Wet-strength chemistry. In: Paper Chemistry, Head of Department of Paper Science University of Manchester Institute of Science and Technology, 247p. 
  • Obokata, T., Yanagisawa, M. and Isogai, A., 2005. Characterization of polyamideamine‐epichlorohydrin (PAE) resin: Roles of azetidinium groups and molecular mass of PAE in wet strength development of paper prepared with PAE. Journal of applied polymer science, 97(6): 2249-2255.
  • Su, J., Mosse, W.K., Sharman, S., Batchelor, W. and Garnier, G., 2012. Paper strength development and recyclability with polyamideamine-epichlorohydrin (PAE). BioResources, 7(1): 0913-0924.
  • Onur, A., Shanmugam, K., Ng, A., Garnier, G. and Batchelor, W., 2019. Cellulose fibre-perlite depth filters with cellulose nanofibre top coating for improved filtration performance. Colloids and Surfaces A: Physicochemical and Engineering Aspects, 583:123997.
  • Onur, A., Ng, A., Garnier, G. and Batchelor, W., 2019. The use of cellulose nanofibres to reduce the wet strength polymer quantity for development of cleaner filters. Journal of cleaner production, 215: 226-231.
  • Thorn, I., and Au, C.O., 2009. Applications of wet-end paper chemistry. Springer. 215p.
  • Siqueira, E.J., Salon, M.C.B., Belgacem, M.N., and Mauret, E., 2015. Carboxymethylcellulose (CMC) as a model compound of cellulose fibers and polyamideamine epichlorohydrin (PAE)–CMC interactions as a model of PAE–fibers interactions of PAE‐based wet strength papers. Journal of Applied Polymer Science, 132(26):1-10.
  • Obokata, T., and Isogai, A., 2007. The mechanism of wet-strength development of cellulose sheets prepared with polyamideamine-epichlorohydrin (PAE) resin. Colloids and Surfaces A: Physicochemical and Engineering Aspects, 302(1-3): 525-531.
  • Espy, H.H. and Geist, G.W., 1993. Persulfates as repulping reagents for neutral/alkaline wet-strength broke. Tappi journal, 76(2):139-142.
  • Gigac, J., Fiserova, M. and Osvaldik, Z., 2005. Recycling of wet-strength paper. Wood Research, 50(3): 73-83.
  • Siqueira, E., Naoui, W., Marlin, N., Schott, S., and Mauret, E., 2018. Effect of chemical additives on the degradation of polyamideamine-epichlorohydrin (PAE) films and PAEbased papers made from bleached kraft pulps. Nordic Pulp & Paper Research Journal, 28(4): 529-540.
  • Hubbe, M.A., 2019. Nanocellulose, cationic starch and paper strength. Appita Journal, 72(2): 82-94.
  • Lengowski, E.C., Júnior, E.A.B., Kumode, M.M.N., Carneiro, M.E. and Satyanarayana, K.G., 2019. Nanocellulose in the paper making. In: Sustainable Polymer Composites and Nanocomposites, Springer, Cham. 1027-1066.
  • Kim, K.M., Lee, J.Y., Jo, H.M. and Kim, S.H., 2019. Cellulose Nanofibril Grades’ Effect on the Strength and Drainability of Security Paper. BioResources, 14(4): 8364-8375.
  • Hii, C., Gregersen, Ø.W., Chinga-Carrasco, G., and Eriksen, Ø., 2012. The effect of MFC on the pressability and paper properties of TMP and GCC based sheets. Nordic Pulp and Paper Research Journal, 27(2): 388-396.
  • Sehaqui, H., Zhou, Q., and Berglund, L.A., 2013. Nanofibrillated cellulose for enhancement of strength in high-density paper structures. Nordic Pulp and Paper Research Journal, 28(2):182-189.
  • Rezayati-Charani, P., Dehghani-Firouzabadi, M., Afra, E., Blademo, Å., Naderi, A., and Lindström, T., Production of microfibrillated cellulose from unbleached kraft pulp of Kenaf and Scotch Pine and its effect on the properties of hardwood kraft: microfibrillated cellulose paper. Cellulose, 20(5): 2559-2567.
  • Su, J., Zhang, L., Batchelor, W., and Garnier, G., 2014. Paper engineered with cellulosic additives: effect of length scale. Cellulose, 21(4): 2901-2911.
  • Taipale, T., Österberg, M., Nykänen, A., Ruokolainen, J. and Laine, J., 2010. Effect of microfibrillated cellulose and fines on the drainage of kraft pulp suspension and paper strength. Cellulose, 17(5):1005-1020.
  • Petroudy, S.R.D., Syverud, K., Chinga-Carrasco, G., Ghasemain, A., and Resalati, H., 2014. Effects of bagasse microfibrillated cellulose and cationic polyacrylamide on key properties of bagasse paper. Carbohydrate polymers, 99: 311-318.
  • Ahola, S., Österberg, M., and Laine, J., 2008. Cellulose nanofibrils—adsorption with poly (amideamine) epichlorohydrin studied by QCM-D and application as a paper strength additive. Cellulose, 15(2): 303-314.
  • Su, J., Mosse, W.K., Sharman, S., Batchelor, W.J. and Garnier, G., 2013. Effect of tethered and free microfibrillated cellulose (MFC) on the properties of paper composites. Cellulose, 20(4): 1925-1935.
  • Pourmousa, S. and Yadollahi, R., 2013. Optimization of the performance of PAE resin combined with retention aid and CMC in tissue paper production using deinked pulp. Iranian Journal of Wood and Paper Science Research, 28(3): 477-497.
  • Lindqvist, H., Salminen, K., Kataja-aho, J., Retulainen, E., Fardim, P. and Sundberg, A., 2012. The effect of fibre properties, fines content and surfactant addition on dewatering, wet and dry web properties. Nordic Pulp & Paper Research Journal, 27(1): 104-111.
  • Sood, Y.V., Pande, P.C., Tyagi, S., Payra, I. and Kulkarni, A.G., 2005. Quality improvement of paper from bamboo and hardwood furnish through fiber fractionation. Journal of Scientific and Industrial Research (JSIR),64(04): 299-305
  • Larsson, P.T., Lindström, T., Carlsson, L.A., and Fellers, C., 2018. Fiber length and bonding effects on tensile strength and toughness of kraft paper. Journal of Materials Science, 53(4): 3006-3015.
  • Yadollahi, R., Hamzeh, Y., Mahdavi, H., and Pourmousa, S., 2014. Synthesis and Evaluation of Glyoxalated Polyacrylamide (GPAM) as a Wet and Dry-Strengthening Agent of Paper. Science and Technology, 27(2):121-129.
  • Alince, B., Vanerek, A., de Oliveira, M.H., and van de Ven, T.G., 2006. The effect of polyelectrolytes on the wet-web strength of paper. Nordic Pulp and Paper Research Journal, 21(5): 653-658.
  • Gernandt, R., Wågberg, L., Gärdlund, L., and Dautzenberg, H. (2003). Polyelectrolyte complexes for surface modification of wood fibres: I. Preparation and characterisation of complexes for dry and wet strength improvement of paper. Colloids and Surfaces A: Physicochemical and Engineering Aspects, 213(1): 15-25.
  • Eriksen, O., Syverud, K., and Gregersen, O. (2008). The use of microfibrillated cellulose produced from kraft pulp as strength enhancer in TMP paper. Nordic Pulp & Paper Research Journal, 23(3): 299-304.
  • Hadilam, M. M., Afra, E., and Yousefi, H. (2013). Effect of cellulose nanofibers on the properties of bagasse paper. JFWP, 66(3): 351-366.
  • Hamzeh, Y., Yadollahi, R., Mahdavi, H., and Pourmousa, S., 2015. Effect of Application Method of Wet Strength Additives on Paper Properties. JFWP, 68(3): 469-478.